Flexible just-in-time manufacturing principles, combined with growing product complexity, continue to
increase demands on assembly operations. Sterner Automation is pleased to introduce the igentic® 531i,
the first fully integrated error-proofing system designed for manual component assembly and box build
requirements. The igentic® 531i provides the process intelligence, assembly logic and part verification
needed to correctly guide your assemblers through individual steps, ensuring a consistent quality build
each and every time.
The igentic® 531i Video
The igentic® 531i Efficiently Handles Multi-Faceted Assembly
Simple to retrieve transactional work instructions (TWI), featuring error-proofing logic, guarantee assembly steps are completed in sequence and correct torque values are applied
Encoder feedback from the precision positioning arm ensures that the location is correct before energizing the power screwdriver
Real time visual position feedback and a unique pictorial instruction format allow operators to follow each step efficiently
Screwdriver interface tooling allows for vertical or horizontal screw insertion
More complex build programs are easily accommodated with an optional rotary table, including table position verification and universal part locating tooling
Tool bit nests with sensor recognition and lighted indicators identify the correct bit for each process step
Pick-to-light identification system and pick sensors verify that the correct part is selected
Ergonomic table-top design with adjustable bin and tray modules provides flexibility for multiple applications
Simple to use trackball and opto switch ensure efficient operator navigation
User-friendly software utilizes colour-coded pictorial templates and teaching capabilities to help rapidly program new instruction sets
Part barcode scanning and operator identification provide product traceability
Multi-language compatibility meets global corporate requirements
The igentic® 531i Improves Quality and Customer Satisfaction
Ensures sequential and accurate assembly
Improves efficiencies by applying standardized assembly methodology
Minimizes expensive scrap and rework costs
Facilitates just-in-time and single piece builds
Reduces product changeover and assembler training time
Maximizes first pass yields and profitability
This intelligent assembly system can meet your production objectives now and in the future.
Sharpen your competitive edge by integrating Sterner Automation igentic® solutions into your production process today!
Specifications
Mechanical Systems
Base
·Durable ESD-safe
·Modular configuration
Bin Modules
·Horizontal or vertical
·Integrated pick sensors and LEDs
·Configured for 3,6 or 9 standard bins
·Maximum dimensions 75 mm (3”) high × 125 mm (5”) wide × 175
mm (7”) long
Tray Modules
·Vertical
·Integrated pick sensors and LEDs
·Configured for 3 part trays
·Maximum dimensions 50 mm (2”) high × 330 mm (13”) wide ×
405 mm (16”) deep
Assembly Arm
·Programmable to ± 3 mm (0.125”) of target centre
·Integrates with standard power screwdrivers from most major
suppliers
Tooling
·Supplied to hold and rotate the power screwdriver 90°
Precision Turntable
·Adjustable tooling for part or board placement
·360° rotation with 90° increments and position feedback
·Maximum board size 375 mm (15”) × 550 mm (22”) long
Tool Changer
·3-slot
·Integrated sensor and pick light
·12 mm (0.5”) maximum tool diameter
Electrical Systems
Electrical Cabinet
·Integrated
HMI
·19” monitor and trackball included as standard
Pick-to-Light Sensors
·Retro-reflective with integrated LEDs
Other
·Opto switch advance
·1D barcode scanner
·Designed to CSA and OSHA safety standards
Software Systems
Windows XP
Software includes a built in process sequence editor with
the following capability:
Import process sequences from PowerPoint presentations
Create and edit process sequences online or offline
Service Support
All equipment and software are programmed and tested prior to shipment
Electronic operator manual and instructions are included for reference
24-7 emergency service hotline ensures maximum support
Interface requirements
Power requirement – 100-240 VAC, 3 A, 50-60 Hz
Factory unlubricated dry air – 5.5 bar (80 psi)
Options
2D barcode scanners
Additional tool changer modules
Torque verification screwdriver systems to meet customer
specifications
Automated fastener feed systems to meet customer specification
Foot pedal to replace opto switch advance
AutoCAD software integration module for preprogrammed position
download
Stand alone quality control
station with integrated vision inspection for label and component verification
